Quality Issues
Missing parts / wrong parts / incorrect assembly / omissions / reliance on post‑production inspection
Manual assembly is widespread, yet worker behavior is difficult to monitor
Manufacturing
Fast, flexible AI vision solutions for manufacturing
Centered on process SOP inspection, covering equipment status and factory safety monitoring
Industry Challenges
Product quality is the most fundamental requirement that clients and consumers place on factory production. For manufacturers, every step of the production process carries hidden risks.
A single oversight can lead to product defects, increased rework costs, and—if undetected defects reach the market—damage to the factory's brand value.
Management Issues
Management by human oversight / not scalable / not traceable
Quality inspection typically occurs only at the final production stage
Data Issues
No process data / unable to analyze root causes / unable to optimize
Difficult to trace issues when problems arise, wasting downstream processes
Xeroptix Solution Rollout Process
1. Submit Requirements
2. Select Algorithm
3. Choose Devices
4. Set Parameters
5. Deploy & Use
6. Statistics & Analysis
Case 1: Did the worker at the station miss placing the instruction manual?
Lite SeriesLightweight devices
Pro SeriesHigh‑performance series
Which device should be used to monitor work at Station A?
Xeroptix offers a range of hardware options
Lite Series
Lightweight, customizable devices
Pro Series
High performance
Including Xeroptix Aurora Arc Gen 1, 2, and 3
Case 2: Did the worker at the station assemble according to the SOP?
Lite SeriesLightweight devices
Pro SeriesHigh‑performance series
Which device should be used to monitor work at the AI workstation?
Xeroptix offers a range of hardware options
Lite Series
Lightweight, customizable devices
Pro Series
High performance
Including Xeroptix Aurora Arc Gen 1, 2, and 3
Xeroptix Output Results
Did the worker apply a protective film to the product?
Did the worker place the product in a packaging bag?
Did the worker inspect the product according to the SOP?
Did the worker make an error in the assembly sequence?
......
QMS
WMS
BI
MES
ERP
运维
系统
自研
平台
告警
系统
Customer Value Delivered
Process optimization:
Statistical data on frequently error‑prone workstation steps, supporting MES‑driven process optimization decisions
Low‑efficiency workstation interception:
Per‑step cycle time efficiency uploaded to MES for analysis, evaluating quality gaps across workers and factories
Real‑time inventory intake:
Qualified unit counts uploaded to ERP for sales and inventory management
Real‑time material deduction:
Component usage quantities updated in real time to the ERP warehouse system
......
Xeroptix vs. Traditional Solutions
Traditional Solution
Focused on AOI finished‑product quality inspection
Manual assemblyManual placementManual inspectionManual packaging
Xeroptix Solution
End‑to‑end process inspection covering manual operations
Xeroptix vs. Other Vision Companies
Xeroptix Solution
Traditional Solution
Xeroptix Highlights
100%
Production Line Adaptability
Full production line coverage for hand motion and component recognition
>99%
Platform SLA
>99%
Hardware SLA
>99%
Algo mAP50
Edge cases → manual annotation → automatic model retraining → update
Quantified Customer Value with Xeroptix
Quality Improvement
Algorithms proactively guide workers through the production process
99.9% abnormal operation interception rate ①
Xeroptix achieves full 1080P stream real‑time detection with chip acceleration, processing at 25 FPS continuously (300–500 ms latency). Eliminates frame‑skipping misses, dramatically improves defect interception rates, and reduces rework costs.
Risk Prediction
Shift from post‑incident accountability to proactive early warning
Reduced safety incident rate
Through worker SOP monitoring, equipment safety monitoring, and environmental safety monitoring, all factory risk points are monitored and alerted in real time. Incident rates drop by 70%+, with automatic generation of safety logs and SOP data.
Cost Reduction & Efficiency
Replace manual inspection with algorithm‑based recognition
Reduced labor costs
Devices operate 24/7, effectively reducing labor costs in inspection stages, ensuring sampling pass rates, and minimizing rework risks and profit losses from failed sampling.
① Testing was conducted in a controlled environment with predefined defect types. If new defects are introduced to the production line or operating conditions change, additional samples, updated annotations, and model retraining followed by re‑validation are required to maintain a high interception rate.
More Xeroptix Application Scenarios
Equipment & Environment Management
Personnel safety management
